Whirler Starch Peeler Centrifuge
Whirler Centrifugals Pvt Ltd is a leading manufacturer of high-performance Horizontal Peeler Centrifuges, meticulously engineered for the starch industry. Our machines deliver unparalleled efficiency in dewatering and purifying various starches, including corn, tapioca, wheat, and potato. 🌽
By combining robust construction with advanced automation, our centrifuges ensure maximum solids recovery, low final moisture content, and exceptional product purity. The precise peeling mechanism guarantees gentle handling, preserving the delicate granule structure of the starch. Choose Whirler Centrifugals for reliable, state-of-the-art separation technology that enhances your productivity and guarantees a premium-quality final product.
Starch Peeler Centrifuge Models
Comparing various models of Whirler Starch Peeler Centrifuges primarily involves looking at their capacity, performance specifications, and specific features designed for diverse starch processing needs. While detailed model numbers for a direct “Whirler” comparison are not readily available in a direct comparative format, we can infer the key differentiating factors based on typical industry offerings.
Key Comparison Points:
- Capacity (Charge & Volume): This is a primary differentiator. Models are typically categorized by the amount of starch slurry they can process per batch (e.g., 90 kg, 120 kg, 200 kg, 500 kg charge capacities, corresponding to various basket volumes). Larger capacities are suited for high-volume industrial production, while smaller units might be ideal for pilot plants or facilities with lower throughput requirements.
- Basket Diameter & G-Value: The basket diameter (e.g., 810mm, 1020mm, 1210mm, 1410mm) and the resulting G-value (centrifugal force) are critical for dewatering efficiency. A higher G-value generally leads to drier starch cake. Different models will be engineered to achieve optimal G-values for various starch types and desired moisture content.
- Motor Power (HP) & Speed (RPM): These specifications directly correlate with the centrifuge’s operational power and speed. Larger motors and higher RPMs are typically found in higher-capacity models or those designed for more challenging dewatering applications.
- Automation Level: Modern peeler centrifuges, including Whirler models, often come with advanced automation. This can range from basic PLC controls for automatic feeding, washing, dewatering, and unloading, to more sophisticated systems with touch-screen interfaces, variable frequency drives (VFD) for adjustable separation factors, and integrated Clean-in-Place (CIP) systems for automated cleaning. Higher-end models offer greater automation, reducing manual intervention and ensuring consistent performance.
- Construction Materials & GMP Compliance: For starch applications, especially in food industries, the materials in contact with the product are crucial. Whirler centrifuges are typically made with stainless steel (e.g., AISI 316L) to ensure hygiene, corrosion resistance, and compliance with Good Manufacturing Practices (GMP). Some models may offer specialized coatings like Halar for enhanced chemical resistance or specific anti-stick properties.
- Specialized Features:
- Washing Efficiency: Some models might incorporate advanced washing cycles (e.g., “Washing Machine Effect” with spray balls) for improved starch purity and reduced ash content.
- Solids Discharge Mechanisms: While all peeler centrifuges use a peeler knife, there might be variations in the design of the discharge chute or options for heel removal assist (e.g., blow-back) to ensure maximum product recovery and minimize residue.
- Maintenance and Accessibility: Design considerations for ease of maintenance, such as easy filter cloth changing, separation of drive and process areas, and through-wall construction, can vary between models and impact operational efficiency.
- Safety Features: Explosion proofing and various safety devices are standard in industrial centrifuges, and specific implementations might vary.
In essence, comparing Whirler starch peeler centrifuge models would involve a trade-off between throughput requirements, desired starch dryness, purity specifications, and the level of automation and specialized features needed for a particular starch processing operation. Each model is engineered to provide an optimal balance of these factors for specific industrial scales and starch types.
Whirler Starch Peeler Centrifuge
Whirler Horizontal Peeler Centrifuge is a high-performance, continuously operating centrifuge specifically designed for efficient dewatering of starch slurries. It excels in separating starch solids from the liquid phase, producing a dry, high-purity starch cake.
Its horizontal design and “peeler” mechanism allow for precise control over the solids discharge, minimizing moisture content in the final product while maximizing starch recovery. This makes it an ideal solution for various starch production processes, including those involving corn, wheat, potato, and tapioca starches, where consistent dewatering and product quality are crucial.